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New generation gas turbines improve efficiency of power generation at CHPPs – research

The average utilisation rate of combined cycle gas turbine units in the USA grew from 40% in 2008 up to 57% in 2022, the Energy Information Agency (EIA) says. On top of improving the feedstock availability resulting from the shale revolution, another important factor was the introduction of the new generation gas turbines improving the natural gas utilisation efficiency for power generation.

24.11.2023
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New generation gas turbines improve efficiency of power generation at CHPPs – research
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The photo is sourced from electrek.co

Overall, there are four types of power generation facilities operating in the USA: the above-mentioned combined cycle gas turbine units belong to the first type using steam gas engines and gas-turbine engines; the second type includes gas turbine units, where the turbine is rotated by the gaseous  products of fuel combustion; the third type includes steam turbines, where steam generated during heating water by gas burning is used as a working fluid (the term from the thermodynamics); finally, the internal combustion engines used mainly for industrial purposes belong to the fourth type.

The steam-gas units are most common of all the four types, and one of the efficiency criteria for them is the calorific energy volume required for generating 1 KW-h of electricity. The units of B, D and E classes introduced in the USA in 1990s needed on average 8,000 BTE of calorific energy for generating 1 KW-h of electricity. Then came the first generation of F class units (2000s) using on average 7,300 BTE of calorific energy for generating 1 KW-h of electricity, and the second-generation F class units (2010s) using 7,000 BTE per 1 KW-h. Finally, the same metric for steam-gas units of classes H and J (introduced starting from 2010s), makes 6,700 BTE per 1 KW-h.

The steam-gas units of these classes differ from the standpoint of average electric capacity. Thus, the units of B, D and E classes have the capacity from 80 MW to 110 MW, while as for the first-generation F class units this metric varies from 160 MW to 190 MW, and for the second generation of such units – from 200 MW to 225 MW. Finally, the capacity of H and J class units is in the range of 265 MW – 340 MW.

According to EIA, in 2022, the average utilisation rate of the steam-gas units commissioned during the period from 2010 to 2022 made 64%, while as for the units commissioned in 2000-2009 and 1990-1999 it was 55% and 35% respectively. The units accounting for more than half of the steam-gas units capacity mix were commissioned during the period from 2000 to 2006, as a response to frequent blackouts in the end of 1990s. This explains why the average utilisation rate of the steam-gas units in 2022 was close to the technical capabilities of the first-generation F units commissioned exactly in 2000s.

Then again, the above-mentioned availability of feedstock also significantly affects the utilisation rate of the steam-gas units. For example, the average price of gas at Henry Hub – the key gas hub of the USA decreased from USD 228 per kcm in 2022 down to USD 89 per kcm at the end of 9 months of 2023, while as the average utilisation rate of the steam-gas units during the same period grew from 57% up to 60%.

Tags: ElectricityFluidGasGas turbinesInternal Combustion EnginesPower generationSteamThermodynamicsUSA

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